![]() ![]() The NEC recommends a 3% voltage drop or less on branch circuits or feeder cables to ensure proper performance.įor example, if you start with 120 volts at the beginning of the run you shouldn’t have less than 116.4 volts at the end. To counter the dip in voltage the wire gauge size must be increased. Voltage drop can be easily explained as the voltage is less at the end of a run than it is at the start.Īs wires get longer, the resistance increases causing the voltage to drop. Service entrance cables should be installed in a conduit to protect them from damage.įor underground service the minimum is a 1.5-inch schedule 40 or 80 PVC conduit.Ī 200-amp panel using three 2/0 AWG, it is recommended to use a 2- or 2.5-inch conduit for easier pulling. It applies if temperature or ampacity adjustment factors are not needed. Read Also > How To Wire Bath Fan & Light On Single Switch? This table is from the 2023 NEC ‘Annex D’ section. ![]() Conductivity – lower conductivity than copper.Durability – softer, more susceptible to damage.Corrosion Resistant – Does not require antioxidant coating.Light Weight – lighter than copper but just as durable.Cost Savings – Cost less than copper but more than aluminum.Longevity – may need to be replaced sooner than copper due to corrosion or damage.Special Parts – any connectors, screws, lugs, terminals must be aluminum rated. ![]() Susceptible to Heat – any temperature change can cause the wire to expand and contrast creating loose connections which can lead to fire hazards.Corrosive – Requires antioxidant coating on any bare wiring, corrosion can create fire hazards.More Affordable – Lower cost than copper wire.Easier Installation – lightweight and easily installed quickly, larger gauge but still lighter.Higher Price – it is more expensive to install.Heat/Corrosion Resistant – doesn’t expand and contrast in the heat making it more of a durable installation, it does oxidize but that doesn’t affect the performance.Flexible – thinner stands of copper allowing for easier bending.High Conductivity – Can be run longer distances with less voltage drop allowing for smaller gauge.Here are the pros and cons of each type: Type #1: Copper Wire Pros The most common are copper, aluminum, and copper-clad aluminum. The size of your conductors for a 200-amp panel depends on the material of the wire. Read Also > How To Wire A 220 Plug? Pros And Cons Between Copper And Aluminum The third is the neutral wire and will terminate on the neutral/ground bar. Two are the ungrounded or hot conductors, these are typically red or black in color.Įach one carries 120 volts, providing the panel with the ability to power 240 volts. Typically, a cable is used but it is acceptable to pull individual wires. ***above table is in AWG/KCMIL Standard Panels Require 3-Wires From Meterįor a standard home electrical panel there is a total of 3 wires installed from the meter base. It is important to note that you DO NOT use a main bonding jumper if the panel being installed is a subpanel. This bonds the panel to the neutral/ground bar. There will be a green screw that needs to be installed called the main bonding jumper. Conduit Type, Voltage Drop, and 3-phase PowerĪ 200-amp service must have a #4 AWG copper wire or a #2 AWG aluminum wire running from the grounding electrode system to the main power panel.Pros And Cons Between Copper And Aluminum.Standard Panels Require 3-Wires From Meter.***above table is in AWG/KCMIL What else is in this 200-amp wire size guide? We also encourage you to read our guide on wire sizing for breakers (15 to 50 amps). As an electrician, I can’t express how important it is to have the proper size wire and the proper grounding for performance and safety!Ĭheck out our table below on the proper wire size for 200-amps (and other amperages) and keep reading for more information. They also know all the national and local electrical codes that need to be followed and permits that need to be obtained. However, a licensed electrician should be the one to size the service cable due to a variety of factors that needs to be considered. The National Electrical Code requires a minimum of 2/0 AWG for copper wire and 4/0 aluminum wire or copper-clad wire when installing a 200-amp panel. ![]()
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